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8 Most Common Tracker 800 SX Problems- How to Fix

Are you looking for a side-by-side off-road machine that is both capable and quiet? Look no further than the Tracker 800SX. With its impressive 50 HP engine and versatility on various terrains, this machine is a true workhorse suitable for both work and play. However, even the most reliable machines can experience problems from time to time.

The most common Tracker 800 SX problems include:

  • Starting issue
  • Malfunctioned battery
  • Faulty transmission
  • Loss of engine power
  • Battery power leakage
  • Overheating
  • Faulty brakes
  • Engine misfire

In this article, I will explore 8 of the most common Tracker 800SX problems and provide tips and solutions for fixing them. Whether you’re a seasoned off-roader or a first-time ATV owner, this guide will help you keep your 800SX running smoothly. So, let’s get started and dive into the common issues and how to fix them.

Basic Features of Tracker 800 SX:

Feature

Type/ Value

Manufacturer

Tracker Off Road

Brakes

Dual-piston front calipers and single-piston rear calipers

Tires Front

27 x 9.00-14

Tires Rear

27 x 11.00-14

Ground Clearance

13 in. (33 cm)

Wheelbase

85 in. (215.9 cm)

Seat Height

32 in. (81.3 cm)

Alternator

Standard 75 A

Engine

4-stroke, Dual overhead cam

Cooling

Liquid

Cylinders

3

Horsepower

50 hp

Displacement

812 cc

Torque

48 ft. lb.

Fuel System

Electronic Fuel Injection (EFI)

Fuel Type

Gas

Fuel Capacity

10 gal. (37.9 l)

With this basic spec in mind, let me move to the problems and corresponding fixes for your Tracker 800 SX.

1. Issues with the Starting of the Tracker 800 SX:

One of the most common issues Tracker 800 SX users face is difficulty starting the engine. This can be due to various reasons, including insufficient fuel levels or a dead battery.

Sometimes, even with enough fuel and a fully charged battery, your Tracker 800 SX may still not start. You may hear a buzzing sound while trying to start the vehicle, indicating an issue with the starter.

This typically occurs when there is a battery problem, or the starter motor is not working properly. However, it could also be due to loose or broken wire connections.

How to Fix:

If you are having starting issues with your Tracker 800 SX, there are several things you can try to fix the problem:

Method

Action

Description

Method 1

Check the battery

Ensure that the battery is fully charged and in good condition. If it is weak or dead, replace it with a new one.

Method 2

Inspect the fuel system

Check the fuel tank and fuel lines for any damage or blockages. Ensure that there is enough fuel in the tank and that the fuel is clean.

Method 3

Check the spark plug

If the spark plug is dirty, fouled, or worn out, it can cause starting issues. Remove the spark plug and inspect it. If it is damaged, replace it with a new one.

Method 4

Check the air filter

A dirty air filter can restrict airflow to the engine and cause starting issues. Remove the air filter and clean or replace it.

Method 5

Check the starter

If the starter motor is not turning over, it may be faulty. Check the wiring to the starter and the starter motor itself. If there is any damage, replace the starter motor.

Method 6

Check the ignition switch

Ensure the ignition switch is in the 'ON' position, and all the connections are clean and tight.

8 Most Common Tracker 800 SX Problems- How to Fix

To check/test the starter motor, connect it to the battery, as I have shown above.  

  • STEP 1: Use a jumper cable and connect the black side (negative terminal) to the negative side of the battery.
  • STEP 2: Connect the other side of the black cable to the starter body.
  • STEP 3: Connect one side of the red cable (positive terminal) to the positive battery. 
  • STEP 4: Connect the other side of the red cable to the starter motor, as shown.

If the stater motor actuates, it is in good condition.

2. Malfunctioned Battery of the Tracker 800SX:

The malfunctioned battery of the Tracker 800SX can present several symptoms, such as rapid discharge and poor charging capability. It is crucial to address these symptoms promptly to prevent further damage to the equipment.

One of the primary causes of this battery failure is a connection fault that impedes the complete battery recharge. However, several factors can contribute to this fault, including loose connections, corrosion, or a faulty battery charger.
8 Most Common Tracker 800 SX Problems- How to Fix

When diagnosing the issue, it is essential to examine the battery connections thoroughly. Loose connections can result in poor charging capability and rapid battery discharge. Tightening the connections securely often solves this problem.

Corrosion on the battery terminals can also impede the charging process and cause the battery to malfunction. This issue can be resolved by carefully cleaning the terminals with a wire brush and applying a corrosion inhibitor.

A faulty battery charger is another possible cause of battery failure. It is recommended to use a charger designed for the specific battery type and model of the Tracker 800SX. Incompatible chargers can damage the battery and hinder its ability to recharge fully.

How to Fix:

If you are having issues with a malfunctioned battery in your Tracker 800 SX, here are some steps you can take to fix the problem:

  • STEP 1: Ensure that the battery connections are clean and tight. Loose or corroded connections can cause a battery to malfunction.
  • STEP 2: If the battery is not charged, try charging it with a charger. Make sure to follow the manufacturer’s instructions for charging the battery.
  • STEP 3: Use a multimeter or battery tester to check the voltage of the battery. A fully charged 12-volt battery should read around 12.6 volts. If the battery voltage is lower than this, the battery may be faulty and must be replaced.
  • STEP 4: You need to replace the battery with a new one if it is defective. Ensure that the replacement battery has the same specifications as the original battery.
  • STEP 5: Batteries contain toxic chemicals and should be disposed of properly. Check with your local waste management facility for guidelines on disposing of the old battery.

If the battery has died or reached the end of its lifespan, the only solution is to purchase a new one. Similarly, if you suspect that the electrolyte levels are below the recommended level, you may need to get a refill or consider replacing the battery entirely.

3. Faulty Transmission of the Tracker 800 SX:

You may notice abnormal noises, burning smells, leaking transmission fluid, and difficulty shifting gears. If you’re experiencing issues with shifting gears, it clearly indicates a problem with your transmission.

The primary cause of transmission issues is low fluid levels. When the transmission is too warm, the shifting problem occurs. Additionally, you may experience fluid leakages from the front side of the transmission, and the automatic transmission may fail while changing gears.

How to Fix:

Fixing a faulty transmission in your Tracker 800 SX can be a complex and time-consuming task that is best left to a qualified mechanic or dealer.

However, let me list down some basic steps that you can follow to address the issue:

STEP

Action

Description

STEP 1

Check the transmission fluid

Low or dirty transmission fluid can cause problems with the transmission. Check the fluid level and condition, and add or replace the fluid as necessary.

STEP 2

Check for leaks

A leaking transmission can cause the fluid level to drop, which can cause the transmission to malfunction. Inspect the transmission for any leaks and repair them if necessary.

STEP 3

Perform a transmission flush

Over time, transmission fluid can break down and lose its effectiveness. A transmission flush can remove the old fluid and replace it with new fluid, improving the transmission performance.

STEP 4

Replace the transmission

If the transmission is severely damaged or cannot be repaired, you may need to replace it with a new or rebuilt transmission. This is a complex and expensive job that a qualified mechanic or dealer should do.

4. Loss of Engine Power in the Tracker 800 SX:

  • Empty Fuel Tank: An empty fuel tank is one of the most common causes. Therefore, monitoring the fuel gauge and ensuring the tank is always adequately filled is essential. If the gauge shows that the fuel level is low, it’s recommended to refuel the vehicle immediately. 
  • Dirty Injector: A dirty injector is another possible cause of engine power loss. Over time, the injector can become clogged with dirt, debris, or other particles. When this happens, it can reduce fuel flow and result in a loss of engine power. Again, cleaning the injector can help to alleviate this issue and restore the vehicle’s power.
  • Dirty Spark Plug: A dirty spark plug can also contribute to engine power loss. If the spark plug is dirty, it won’t ignite the fuel properly, impacting the engine’s performance. Replacing the spark plug can help to restore the power of the vehicle. 
  • Malfunctioning Ignition Coil: A malfunctioning ignition coil can cause engine power loss. The ignition coil sends electrical signals to the spark plug, which ignites the fuel. If the ignition coil is faulty or damaged, it can prevent the spark plug from receiving the necessary electrical signals, resulting in engine power loss. 
  • Worn-Out Crankshaft Sensor: A worn-out crankshaft sensor is another potential cause of engine power loss. The crankshaft sensor is responsible for monitoring the position and speed of the crankshaft. If faulty or damaged, it can impact the ignition timing and cause the engine to lose power.

How to Fix:

If you are experiencing a loss of engine power in your Tracker 800 SX, you can follow the steps I mentioned below:

STEP

Action

Description

STEP 1

Check the air filter

A dirty or clogged air filter can restrict airflow to the engine, causing a lag in power. Remove the air filter and clean or replace it as necessary.

STEP 2

Check the fuel system

A problem with the fuel system can also cause a lag in power. Check the fuel filter for any clogs, and ensure the fuel tank is clean and debris-free.

STEP 3

Check the spark plugs

If the spark plugs are worn or fouled, it can cause the engine to run poorly and result in a lag in power. Inspect the spark plugs and replace them if necessary.

STEP 4

Check the exhaust system

A clogged or damaged exhaust system can restrict airflow and cause a lag in power. Inspect the exhaust system for any damage or clogs and repair or replace it as necessary.

STEP 5

Check the engine timing

Incorrect engine timing can cause a lag in power. Check the timing and adjust as necessary.

If the above steps do not fix the problem, there may be an issue with the engine's sensors or components. Use an OBD-II scanner to check for engine codes, which can help diagnose the problem.

I use the “AlfaOBD” app and my OBDLink MX+ reader to check the engine code. You can get the “AlfaOBD” app in the Play Store, and the OBDLink MX+ can be purchased on Amazon.

5. Leakage of Power from the Battery:

The Tracker 800 SX can experience a power leakage problem from the battery, leading to various vehicle operation issues. Power leakage occurs for multiple reasons, including loose, corroded, or damaged battery wires and cable connections.

Loose or corroded battery connections can drop voltage, leading to power leakage. Over time, battery terminals can corrode, weakening the connection between the battery and the equipment.

This corrosion can cause a high resistance connection, leading to voltage drop and power leakage.

Damaged battery wires or cable connections can also cause power leakage.

In addition, any breaks or frays in the wiring can result in a loss of connectivity, leading to a voltage drop and power leakage. In some cases, damaged wires can cause a short circuit, further exacerbating the problem.

How to Fix:

If you have a leaked battery in your Tracker 800 SX, handling the situation carefully is essential, as battery acid can be dangerous. Here are the steps you can take to fix the problem:

  • STEP 1: Use a wrench to disconnect the negative cable from the battery first and then the positive cable.
  • STEP 2: Carefully remove the battery from the vehicle and place it in a safe, well-ventilated area.
  • STEP 3: If battery acid has leaked onto the vehicle’s surface, use baking soda and water to neutralize the acid and then wipe the area clean with a cloth.
  • STEP 4: A leaking battery should be disposed of properly. Contact your local waste management facility or auto parts store for instructions on safely disposing of the battery.
  • STEP 5: If the battery leaks due to a damaged battery tray, inspect it for damage and repair or replace it as necessary.
  • STEP 6: Once you have disposed of the old battery and repaired any damage, install a new battery and connect the positive cable first and then the negative cable.

6. Overheating Problems in the Tracker 800 SX:

One of the most common issues with the Tracker 800 SX is overheating, and there are several reasons why this might occur.

6.1. Low Coolant Levels:

One of the primary reasons the Tracker 800 SX might overheat is low coolant levels. Coolant is essential for keeping the engine cool; if there’s not enough of it, the engine will heat up quickly.

6.2. Faulty Thermostat:

Another potential cause of overheating in the Tracker 800 SX is a faulty thermostat. The thermostat regulates the engine’s temperature by opening and closing as necessary.

If it’s not functioning correctly, it can cause the engine to overheat.

8 Most Common Tracker 800 SX Problems- How to Fix

6.3. Clogged Radiator:

The radiator is responsible for dissipating the heat generated by the engine. If it becomes clogged with debris, dirt, or other contaminants, it won’t be able to do this effectively. This can lead to the engine overheating.

8 Most Common Tracker 800 SX Problems- How to Fix

6.4. Faulty Water Pump:

The water pump is responsible for circulating the coolant through the engine. If it’s not functioning correctly, the coolant won’t be able to flow through the engine as it should, leading to overheating.

6.5. Malfunctioning Cooling Fan:

The cooling fan helps to regulate the engine’s temperature by blowing cool air over the radiator. If it’s not working correctly, the radiator won’t be able to dissipate the heat generated by the engine, leading to overheating.

6.6. Blocked Air Intake:

The air intake is responsible for allowing air to flow into the engine. If it becomes blocked with debris or other contaminants, the engine won’t be able to get the air it needs to function correctly. This can lead to overheating.

6.7. Leaking Head Gasket:

The head gasket is responsible for sealing the engine’s combustion chamber. Coolant can enter the combustion chamber if it leaks, leading to overheating.

6.8. Worn Out or Damaged Hoses:

The hoses that circulate the coolant through the engine can become worn out or damaged over time. If they’re not functioning correctly, the coolant won’t be able to flow through the engine as it should, leading to overheating.

How to Fix:

If you are experiencing overheating issues in your Tracker 800 SX, here are some steps you can take to fix the problem:

STEP

Action

Description

STEP 1

Check the coolant level

Low coolant levels can cause overheating. Check the coolant level and add more coolant as necessary.

STEP 2

Check for leaks

Check the hoses, radiator, and water pump for leaks. A coolant leak can cause a loss of coolant and result in overheating.

STEP 3

Check the radiator fan

The radiator fan helps to cool the engine. Ensure the fan is working correctly and the fan blades are not damaged.

STEP 4

Check the thermostat

A malfunctioning thermostat can cause the engine to overheat. Test the thermostat and replace it if necessary.

STEP 5

Check the water pump

The water pump circulates coolant through the engine to help regulate its temperature. Check the water pump for any leaks or damage.

STEP 6

Flush the cooling system

Over time, the cooling system can become clogged with debris, which can cause overheating. Flush the cooling system to remove any debris and replace the coolant.

STEP 7

Check the head gasket

A blown head gasket can cause overheating. Inspect the head gasket for any signs of damage or leaks.

7. Faulty Brakes of the Tracker 800 SX:

The brakes can keep failing or grinding in your Tracker 800 SX. This can indicate worn-out brake pads or rotors, which must be replaced immediately. 

Other signs to look out for include the following:

  • Brake fluid leakage
  • The brake light turning ON
  • A burning smell
  • Taking longer than usual to start and stop the side by side

It is crucial to pay attention to any unusual sounds or sensations when braking and to address them immediately. Ignoring these warning signs can lead to more significant problems, putting the driver and passengers at risk.

Another common issue faced by Tracker 800 SX owners is brake fluid leaks. This can occur due to worn-out brake hoses or faulty calipers. Leaking brake fluid can compromise the braking system's effectiveness, leading to reduced stopping power and longer stopping distances.

How to Fix:

Fixing malfunctioning brakes on your Tracker 800 SX is crucial for your safety and should only be done by a qualified mechanic or dealer.

Here, let me share the steps that you can follow to troubleshoot and address the problem:

  • STEP 1: Worn or damaged brake pads or rotors can cause issues with braking. Check the brake pads for wear and the rotors for any warping or damage. Replace them if necessary.
  • STEP 2: Low brake fluid levels can cause issues with braking. Check the brake fluid level and add more fluid as required. Also, check the condition of the brake fluid; if it’s dark or cloudy, it’s time to replace it.
  • STEP 3: Damaged or corroded brake lines can cause a loss of brake fluid, affecting the braking system’s performance. Inspect the brake lines for leaks or damage and replace them if necessary.
  • STEP 4: Worn or damaged brake calipers can cause uneven braking or brake drag. Inspect the brake calipers and replace them if necessary.
  • STEP 5: Air bubbles in the brake lines can cause a spongy brake pedal or reduce the braking performance. Bleed the brake system to remove any air bubbles and improve braking performance.

8. Engine Misfiring:

The Tracker 800 SX has a rigid engine that performs excellently in most situations. However, there are times when the engine fails to perform as expected, and this is when the engine produces cracking sounds or misfires. 

This problem often occurs when the oil temperature rises, and the user does not take notice of the problem.

8.1. Faulty Spark Plug:

A faulty spark plug is one of the most common causes of engine misfiring. When the spark plug fails, the engine cannot ignite the fuel mixture properly, resulting in misfires.

8.2. Clogged Fuel Injector:

Another possible cause of engine misfiring is a clogged fuel injector. When the fuel injector is clogged, it cannot deliver the required fuel to the engine, resulting in misfires. 

To check if the fuel injector is clogged, you can use a fuel pressure gauge to measure the fuel pressure.

8.3. Dirty Air Filter:

A dirty air filter can also cause engine misfiring. When the air filter is clogged, it restricts the airflow to the engine, resulting in misfires. 

If you suspect the air filter is dirty, remove it and inspect it for dirt and debris.

How to Fix:

If you are experiencing poor performance with your Tracker 800 SX, here I list down the steps you can take to diagnose and fix the issue:

STEP

Action

Description

STEP 1

Check for engine issues

Various engine issues, such as low compression, a clogged air filter, or a faulty fuel pump, can cause poor performance. Check for any engine issues and address them accordingly.

STEP 2

Check for transmission issues

A malfunctioning transmission can also cause poor performance.

First, check the transmission fluid level and condition, and look for leaks or damage.

If necessary, take the vehicle to a mechanic for further diagnosis.

STEP 3

Check the tires

Worn or improperly inflated tires can affect the vehicle's performance.

Check the tire pressure and make sure they are correctly inflated.

Also, check the tire tread for wear and replace them if necessary.

STEP 4

Check the spark plugs

Worn or faulty spark plugs can cause poor performance. Check the spark plugs and replace them if necessary.

STEP 5

Check the fuel system

A clogged fuel filter or a malfunctioning fuel injector can cause poor performance. Check the fuel filter and replace it if necessary. Also, have a mechanic check the fuel injector for any issues.

STEP 6

Check the exhaust system

A clogged exhaust system can cause poor performance. Have a mechanic inspect the exhaust system for any damage or blockages and repair them accordingly.

STEP 7

Check the battery and charging system

A weak battery or malfunctioning charging system can cause poor performance. Have a mechanic check the battery and charging system for any issues.

Pros and Cons of Tracker 800 SX:

Pros

Cons

Unmatched capability and comfort for a smooth and enjoyable riding experience.

With a width of roughly 63 inches, riding on narrow trails can be a challenge.

It is equipped with a whisper-quiet motor, ensuring quiet and noise-free operation.

The vehicle may face some charging and utility problems, which can be inconvenient.

Its spacious design can accommodate everyone and everything required for a long ride.

Malfunctioned battery and faulty transmission can hamper the vehicle's performance and reliability.

The vehicle's attractive frame adds to its aesthetic appeal and stands out from the crowd.

Overheating, engine misfire, and loss of engine power can be significant drawbacks and cause safety concerns.

Despite being lightweight, the Tracker 800 SX is robust and sturdy, ensuring safety and durability.

Battery power leakage and faulty brakes can lead to severe accidents and injuries, making it a potential safety hazard.

The customizable speed controller improves safety and allows for a more controlled riding experience.

The drive select switch allows riders to switch between two-wheel and four-wheel drive, making it adaptable to different terrains and situations.

Tracker 800SX Top Speed and Maintenance:

The Tracker 800SX boasts an average speed range of 45 to 53 miles per hour (mph), setting it well apart from the standard utility vehicles in its class.

However, understanding the nuances influencing its top speed is vital for an informed purchase. 

Let me delve into the key factors that can impact the Tracker 800SX’s ultimate velocity:

  • Weight Factors:

The weight acts as a substantial determinant in achieving top speed. The cumulative weight of the occupants, accompanying gear, and cargo exerts a direct influence. 

A heavier load can limit the vehicle’s speed, requiring a more measured approach to driving.

  • Engine Power and Transmission:

At the heart of the Tracker 800SX’s performance lies the power generated by its engine and the efficiency of its transmission system. 

A more powerful engine paired with an adeptly designed transmission can propel this vehicle toward the upper echelons of its speed range.

  • Nature of the Terrain:

The physical landscape over which the Tracker 800SX roams plays a significant role in dictating its top speed. 

Smoother terrains can facilitate higher speeds, allowing the vehicle to maximize its potential. On the other hand, rough or uneven landscapes may necessitate slower speeds for safety and vehicle longevity.

  • Maintenance Levels:

The level of maintenance a Tracker 800SX receives is fundamental in preserving its performance parameters, including top speed. 

Regular maintenance, adherence to service schedules, and promptly addressing any mechanical issues are imperative for ensuring the vehicle operates optimally.

Tracker 800 SX Users’ Feedback/Review:

In this section, let me share some feedback on Tracker 800 SX users with you, and I hope it’ll help you make a calculative and wise decision.

“Love my Tracker 800 SX!”

I purchased the Tracker 800 SX side-by-side ATV a few months ago, and I couldn’t be happier with my purchase. This ATV has exceeded my expectations in every way. It’s powerful, agile, and incredibly comfortable to ride. The suspension system works exceptionally well, absorbing bumps and rough terrain with ease. The seating is roomy, and the steering wheel is adjustable, making it a great fit for all sizes. The build quality is impressive, and the overall design is top-notch. I highly recommend the Tracker 800 SX to anyone looking for a reliable and versatile ATV.

Source: Bass Pro Shops website
8 Most Common Tracker 800 SX Problems- How to Fix

“Great ATV for outdoor adventures”

I recently purchased the Tracker 800 SX side-by-side ATV, and it has quickly become my go-to vehicle for outdoor adventures. The ATV is powerful and agile, making it easy to navigate through challenging terrain. The suspension system is excellent, absorbing bumps and providing a smooth ride. The seating is spacious and comfortable, and the steering wheel is adjustable, making it a great fit for all sizes. The cargo area is generous, allowing me to carry all of my gear and supplies for a day of outdoor activities. I highly recommend the Tracker 800 SX to anyone looking for a reliable and versatile ATV.

Source: Tracker Off Road website

Overall, the customer reviews of the Tracker 800 SX side-by-side ATV are overwhelmingly positive. Many customers praise its powerful engine, excellent suspension system, and comfortable seating.

The cargo area is also generous, allowing for plenty of storage space. In addition, customers appreciate the ATV’s versatility, as it can be used for work and play, and its reliability has been noted in multiple reviews.

Final Thought:

The Tracker 800SX is a powerful, versatile off-road vehicle, perfect for various yard, farm, or worksite tasks. While it boasts superior suspension, ground clearance, and electronic fuel injection for optimal performance, it is also essential to consider potential troubleshooting issues that may arise.

Regular maintenance and upkeep will ensure that your Tracker 800SX remains in top condition and continues to serve you well for years.

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Frequently Asked Questions (FAQs):

What is the top speed of a Tracker 800 SX?

The top speed of the Tracker 800 SX, as claimed by the company, is 40 Miles per hour.

Does the Tracker 800 SX come with a belt?

The Tracker 800 SX comes with a 475 CC engine with both terrain options, AWD and FWD, with both manual and automatic transmissions. However, surprisingly, the vehicle does not have any drive belt to wear or replace.

How can a Tracker 800 SX be made faster?

A slight trick to make a Tracker 800 SX faster than normal is adding a taller set of tires. Adding a 27’’ set of tires to the vehicle is recommended because it would allow the ride to hit an extra 5-6 miles per hour compared to the stock vehicle.

How many gears does a Tracker 800 SX have?

The Tracker 800 SX has a powerful and effective transmission component with 5 gears.

Is the Tracker 800 SX a 2WD vehicle?

The Tracker 800 SX comes with both modes, 2WD drive mode with less traction, and allows the driver to switch to 4WD mode for better traction and stability.